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Jumat, 03 Juni 2016

One of the things I continually struggle with is routine maintenance and organizing in my shop. Since I produce a video and project every week, I tend to put a lot of this stuff on the back burner.
This week I had decided to just take some time to spruce up my shop and drag you along with me. So while I dont have one project to present, I hope you can pick up a tip or an idea from this video as I basically just putter around with five different things.
  • I painted one of my OSB walls white. I ran out of paint, but will eventually get to my other walls. Ive been wanting to do this for ages because the OSB sheets make color correction difficult in my videos. The white paint really brightens up the shop.
  • In addition to brightening up the walls, I bought three new daylight-balanced light fixtures to lighten up some dark holes in the shop. Each fixture holds four, 48" t-8 fluorescent bulbs. My shop almost glows at night! I installed two and still need to wire up the third.
  • A few weeks ago a viewer sent me a Dust Deputy: its a type of sawdust and wood chip separator cyclone that works with a shop-vac.  For some reason, figuring out how to put it together caused me undue stress. Mostly because of my own impatience when it comes to assembling things such as this. In the end, I got it working with duct tape, and it does a great job! I even bought a new filter for my shop-vac. 
  • I have a number of table saw sleds and jigs that I have never had a spot for. Instead, they sit on the floor, requiring me to constantly move them out of my way. My thought was to get them up on the wall, but I didnt want them to hog up a lot of space. What I came up with is hanging them from chains suspended from the ceiling. It looks a little funny, but it is very efficient and easy to use. 
  • Lastly, I needed a storage system for my table saw accessories that seem to always be in various spots around the shop. Mostly where they are not handy or easy to find, which make me less likely to used them. I built a super-easy storage cabinet to hold everything in one place. It works well and took less than an hour to build. If you would like to make one like it, here are plans:
• Super-simple storage cabinet (pdf)
• SketchUp versionWoodworking animationIt seems like every woodworker on YouTube is incorporating stop-motion animation into his videos lately. Naturally, I am the type who desperately needs to jump onto trends, so I have incorporated my own animation into this video. (With all apologies to the stop-motion master, Frank Howarth.)
The other trend I see in woodworking videos is "super speed". Im not sure what this is all about: some videos seem to be on fast-forward throughout the entire video, like a 1914 Keystone comedy. Ill have to put this on my to-do list.
Audible.comI am thrilled to have a new sponsor to the show: Audible.com. Please help support Woodworking for Mere Mortals (and free woodworking content)  by visiting them. Audible.com has over 100,000 audio books you can download and listen to wherever you go: great for listening to in the shop. The best part is they are letting viewers to WWMM download a free book just by visiting this link:
Audible.com/woodworking
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Wanted to share this quick video from Johnny and Joe, who entered my video contest. (That a 1950s Craftsman bandsaw they showed in their video entry. Pretty cool.) But mostly, kids like these are further indication that the future is not a bleak as some of us old guys want to believe. Thanks gentlemen.
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Sabtu, 14 Mei 2016

As Ive been discussing, Ive been making changes in my shop. Mostly, its been a matter of taking an honest look at my layout and storage methods and evaluating what works and what doesnt. A lot of the clutter in my shop was due to the fact Ive had things in the same spots for many years and never questioned if there was a better way. They became enshrined.
On one workbench I kept a collection of woodworking and home improvement books that Ive collected over many years. After giving it some thought, I realized that I rarely look at any of them and it made no sense to waste valuable real estate on a workbench that should be used for, well, work. I got rid of about half of them and stored the rest that still contain a few ideas for future projects.
I took apart my old Craftsman jointer last year in hopes of tuning it up, but never managed to get it back together. Over the holidays I realized that I hadnt missed using it at all and it was just taking up valuable floor space. I gave it away on Craigslist. Eventually I may get a new one, but for now I seem to be getting by just fine without a jointer.
More mind-clearing and decluttering. A lot of the cleaning-up in my shop was a matter of disposing of stuff. Stuff, stuff, everywhere stuff! This meant removing my emotional attachments to tiny scraps of plywood and cut-off 2x4 chunks. Getting rid of an object gets harder the longer weve had it, yet clearing my life of these unused things gives me a sense of freedom and creativity. Kind of like how a car seems to run better after it has been washed.
My general rule of thumb when evaluating what to keep and what to eliminate is whether I have used the object in question within the past year or two. Sometimes, I just have to take an objective, non-emotional look at something and ask myself if there is a reasonable chance of using it in the coming year. Here are a few more items Ive ditched:
  • I am getting rid of my Workmate, a great little folding workbench, but one I havent used a single time since building my router table.
  • Im saying goodbye to my dovetail jig. Ive used it about 3 times. Every time I have to get out the manual and re-learn it. It takes a LOT of work to use it, so it collects sawdust and takes up space.
  • My shop radio. I bought it years ago to listen to CDs, but dont use them anymore, and am/fm radio is also something I dont listen to. I listen to satellite radio on my TV instead or audio books on my phone. 
  • Of course, lots and lots of scrap wood. I filled two recycle containers. I think they turn it into mulch. In the past, Ive offered it up free on Craigslist, but it usually becomes a mess as people rummage through it and end up taking very little. 
  • Lots of old saw blades. What is it with me that I feel the need to save dull blades after buying
    new ones?
  • Empty jars and containers. "I might need that someday". Nope. I never do. If a certain storage need does arise, jars arent exactly hard to come by.
  • An old metal-cased circular saw and a sander that were my dads as well as a corded drill that was my first drill from when I was about 14. I had to be strong with these. Again, these things are now useless, so I had to remind myself that my emotional attachments remain with people, not the things they bought.
  • Drawers filled with bits of hardware that are essentially useless. Rusted hinges, plumbing parts, screwdrivers with bent tips, dried caulking tubes, etc. Its amazing to see the junk Ive been hoarding.
The evolving, colorful workshop
I realize my shop re-organization strategy may seem drastic, and some of it is. This is simply what I need at this time in my life. Ten years from now, I may feel different. I wouldnt be so presumptuous to recommend or advocate this kind of deep-cleaning and purging for everyone. I offer it up just as a bit of insight into the way my woodworking philosophy is constantly evolving.
I spend a lot of time in my shop and want it to be a comfortable place that reflects who I am at this moment. When I first set up my shop, it seemed very important not just to have my tools handy, but to display them. My vision of what a wood shop was "supposed" to look like was formed by what I saw on TV woodworking shows and in books and magazines. It was supposed to look woody. And woodworkers are supposed to worship their tools.
As I get older, I realize that not only is the world is bright and colorful place, but I am drawn to people, places, and things that are also bright and colorful. Who says a workshop cant reflect this attitude? 
With Woodworking for Mere Mortals I have long been advocating woodworking as a hobby that anyone can participate in, and challenging long-standing beliefs about what "real woodworking" is. Changing the visage of my woodshop makes it a happier and more productive environment for me to work in, but I also hope it makes it an interesting and inviting place for viewers new to the show. Viewers who might be intimidated by woodworking will see that its not about the tools, but rather a simple message of fun, creativity, discovery, and personal growth.
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Senin, 09 Mei 2016

I decided to do an updated shop tour this week. After looking at my original shop tour, I was surprised at how little I have changed my shop. I guess when you find a system that works, there is no need.
I have also had a few people ask how some of my old projects are holding up, so I thought I would shoot a second video showing some of those.
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Jumat, 29 April 2016

There is something quite satisfying about clearing space in a workshop. I started out the year with an organization state of mind and it still continues.
Warren Downes decided to make an extra large version of my lumber cart that also holds jigs, sawhorses and other stuff. He added extra casters to ensure it wouldnt sag.
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Jeremiah Giehl removed the stand from his table saw (same one as mine!) and built this space-saver that includes a space beneath in which he can store hand-help power saws. Built with scrap wood, the whole project only cost him $5.29 for the hasp. I love having a mobile table saw. Not only is it easy to store, but its great to work outside on sunny days!
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Allan Voisin decided to organize his clamps using my system. Looks like a big space! I can also report back that I still love the racks I made a couple months ago. They really work great.
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For a long time, well years, Ive been wanting to make sense out of my router bits and drill bits. They tend to be all over the place. Ray Levesque made this tool box for his leather-working tools. I think I may build something similar to this for my router bits and accessories. 
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Milan Gigel in Slovakia sent over a picture of his french cleat system. The thing I like most about french cleats is that they are so customizable. Milan builds boxes and holders to fit whatever changing needs arise. He can remove the shelves and take them to his work space then return them when hes done.
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In the kitchen organization department, Andor RĂ¡bay and his wife Timea in Hungary sent over some very cool projects. They are a very creative couple. I really like the napkin holder made with scrap wood and reeds. The serving tray was Andors first router project. And oh man, those paprika potatoes look good!
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Check out this box Matthew Denny made. Its a kind-of modified bandsaw box and would make a great, lets see, oh yeah...Mothers Day project! Ha. Just when you breathed a sigh of relief that Valentines Day was over.
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Finally, Phil Keirnan built one of my book-boxes for his wifes fifth wedding anniversary. (Well, I guess its his anniversary too.) Made with Euaropean Oak. Beautiful work!
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Mere Minutes.
Heres a follow-up to the french cleat video from last Friday.
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Kamis, 28 April 2016

Painting the cabinet yesterday
Ive been busy remodeling my shop over the past two weeks. By rearranging a bit of the furniture, I freed up quite a bit of wall space. This week, I built a sliding door cabinet to hold, well stuff. I have no doubt it will fill up quickly!
Heres a preview of the project. Video and free plans tomorrow!
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Minggu, 17 April 2016

I have a second YouTube channel that Ive really never used for much, other than testing and personal videos. I decided to start using it to post videos of a more personal nature: ones that might offer some insight, but arent projects. Midweek videos from time to time, to update you on my shop.*****
Its been a while since Ive done any sort of re-organizing in my shop. This past weekend I had some time to make things work a little better. The hardest part was deciding what wood I needed to part with. And the towels and rags...oh the towels and rags!
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Jumat, 15 April 2016

One thing Ive noticed about the workflow in my shop is that setting up for finishing or painting can mean a lot of walking back and forth. For a paint job, I will grab a few acrylics and take them to my workbench. Then I need to get brushes, rags, water, waxed paper for mixing colors. I thought it would be nice to have most of these supplies in one portable cart that I could wheel wherever needed.
Shelves on 2 sidesI have always found that things tend to get lost in deep shelves. It seems that what you are looking for is in the back! So I designed this work cart with shelves and doors on two sides, allowing for shallow shelves on one side and shelves a little deeper on the other. I arranged them to suit me: sized for brushes, spray cans, quart and pint sized cans, and thinners.
If you make this project, figure out what you want to store and modify the plans accordingly. You could, of course, install adjustable shelving. Personally, I am not a fan of adjustable shelves because once I set them it seems I never bother to adjust them again.
My cart will be stored next to a utility sink, so I used a piece of melamine for the top so I can easily wipe off liquids. In the plans, I included the top in the cut list as part of the 3/4" plywood needed for the project. If you wanted to save some money, I see no reason why you couldnt use 1/2" ply for the entire project. Its not meant to be carrying heavy loads.
Download free plans
  • WWMM Painting and finishing cart (PDF)
  • SketchUp file
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